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UB 3222 UB 3222

UB 3222

Technical specifications

Modell UC 250 x UC 320 x U 400 U 600 U 800 UB 3222
Travels
X-Axis (mm) 3604405806608003.200
Y-Axis (mm) 5206109501.0209502.250
Z-Axis (mm) 6105205007501.200
A-Axis (°) +30 / -120+30 / -110+/- 120
B-Axis (°) +/- 105
C-Axis (°) 360+/- 220
Table
Table working surface W x D (mm) Ø 250Ø 320Ø 398Ø 600Ø 8003.320 x 2.100
Load max. (uniform distribution) (kg) 1002002505001.2008.500
Distance from spindle nose to table (mm) 65 - 67590 - 61090 - 590160 - 660150 - 900100 - 1.300
T-Slots (DIN 650) 6 x 12mm - 60°4 x 12mm - 90°6 x 14mm - 60°5 x 14mm x 100mm7 x 14mm x 100mm10 x 22mm x 200mm
Spindle
Spindle Taper SK40 - BigPlus / BBT40HSK63-A / SK40 - BigPlus / BBT40HSK100-A
Type In-LineMotorspindel
Power S1/S6 (kW) 10 / 1425 / 30
Torque S1/S6 (Nm) 63,7 / 89,4120 / 144
Spindle Speed (rpm) 15.00012.000
Feed Rate
Rapid Traverse X/Y/Z-Axis (m/min) 36 / 36 / 24364816
Cutting Feed Rate X/Y/Z-Axis (mm/min) 12202412
Rapid Traverse A/B/C-Axis (1/min) 25 / - / 2516,7 / - / 22,225 / - / 2525 / - / 3350 / - / 100- / 100 / 100
Cutting Feed Rate A/B/C-Axis (1/min) 25 / - / 2516,7 / - / 22,225 / - / 2525 / - / 3350 / - / 100- / 100 / 100
ATC & Magazine
ATC Type DoppelgreiferPick-Up
Magazine Capacity 24304032
Maximum Tool Diameter (mm) full / next pocket empty 7590125
With Empty Pockets (mm) 120150125180
Maximum Tool Length (mm) 280300
Maximum Tool Weight (kg) 715
Space & System Requirements
Maximum Floor Spade (mm) W x L x H 2.660 x 2.160 x 3.3002.210 x 3.035 x 3.2253.000 x 2.560 x 3.1703.255 x 3.855 x 3.5204.120 x 4.830 x 4.0008.700 x 5.800 x 6.000
Machine Net Weight (kg) 6.7005.7209.50014.00018.00044.000
Electrical Power Consumption (kVA / A) 407560 / 16080 / 160
Air Requirements (bar) 6
Modell UC 250 x UC 320 x U 400 U 600 U 800 UB 3222

Accessories

Standard Optional
Heidenhain TNC 640 control system Touch probe system for workpiece measurement
UC250x | UC320x: Direct-drive spindle 15,000 rpm HSK-A63 / SK 40 Touch probe system for tool measurement
U400 | U600: Direct-drive spindle 15,000 rpm SK40 BigPlus Programmable external cooling air
U800: Direct-drive spindle 15,000 rpm HSK-A63 Programmable cooling air through the spindle
UB3222: 12,000 rpm motor spindle HSK-A100 (Kessler) Oil mist separator
UB3222: 18,000 rpm motor spindle HSK-A63 (Kessler) Knoll production package
Cooling system with cooling ring Bypass filtration system
Linear scale measurement systems on all axes Rotoclear
Thermal-expansion compensation system for spindle U400 - U800: 20.000 or 24.000 rpm motor spindle HSK-A63
Internal coolant feed through the spindle (ICF 30 bar)
Chip flushing
Spindle cooler
Working area illumination
Oil skimmer
Rinsing and compressed air gun
Scraper-type chip conveyor and chip trolley
Steel hinged-plate chip conveyor and chip trolley
Ethernet interface

Product Description

Heidenhain Control TNC 640

Our Takumi Machining Centers are equipped with the latest Heidenhein control TNC 640.

Precise High performance spindle

  • With the UB3222 Takumi offers the optimal spindle for your demands
  • Spindle speed from 12.000 to 18.000 (rpm) 
  • Output up to 30kW – 70kW
  • Interface: HSK-A63 – HSK-A100

Extremely stiff and high-presision mechanical structure

  • The load-bearing mechanical structures such as bed, pillar, bed sledge are made of heat-treated and stress-released Meehanite cast iron. The thereby gained absorption capacity  enables low-vibration machining processes. This ensures high surface quality on the workpiece and increases the tool life.
  • Portal design, step arrangement of the linear guides and the large span in the saddle enable maximum rigidity, optimized force flow, minimization of the spindle overhang and increased dynamics
  • No compensation design on the spindle head ensures higher speeds and fast feed reaction.

Mechanical accuracy

  • In order to increase the durability of wear parts, Takumi pursues the philosophy of generating geometric accuracy from mechanics. The greatest effort is put into assembling the machine, for example, contact surfaces are hand scraped. 
  • Components are aligned to each other with the highest precision and assembled with the utmost care. Subsequent compensation via the machine control is thus reduced to a necessary minimum.

Thermal stability

  • In order to increase the durability of wear parts, Takumi pursues the philosophy of generating geometric accuracy from mechanics. The greatest effort is put into assembling the machine, for example, contact surfaces are hand scraped. 
  • Components are aligned to each other with the highest precision and assembled with the utmost care. Subsequent compensation via the machine control is thus reduced to a necessary minimum.

Reliable results

  • Quality components from well-known manufacturers guarantee durability and achieve the desired results:
    • Oversized high-precision roller linear guides in all 3 axes.
    • Pre-tensionedball screws to absorb thermal deformation and maintain maximum accuracy.
    • Up to 12 guide blocks per axis generate a balanced performance between dynamics and accuracy.

Dynamics

  • Moving mechanical elements are inherently stiff and reduced in mass.
  • The high-precision roller linear guides ensure a quick response when accelerating and decelerating, resulting in high dynamics. Due to the large contact surfaces, they also ensure optimal load distribution on the guideways. The load capacity and torsional stiffness of the individual axes are increased to a maximum.This reduces the wear on the guides and also compensates vibrations during high cutting forces. 
  • The optimal number and positioning of the guide blocks reinforces the rigidity and ensures constant accuracy during long-term operation.

Loading

  • The loading accesses of the Takumi UB3222-machines are designed extremely generous. Both loading large components by crane and short set up times for smaller components run smoothly based on the interference-free design

Ergonomics

  • Centralized maintenance units and easy-to-use work and operator interfaces generate a smooth set-up and production process.

Chip Management

  • Measures such as: 
    • specifically positioned coolant flushing systems, steeply inclined inner walls, hinge or optional scraper belt conveyors, wide-open drop holes, tempered screw-conveyors effectively and reliably remove the volume and heat of the chips from the machining area

Integrated Oil Skimmer

  • The oil skimmer prevents the emulsion quality from tipping over, even when the temperature is high or fluctuates strongly. The life of the coolant is effectively increased.

Reasons for your success with the 5-axis-Machining Center UB 3222 of the U Series from Takumi

  1. Takumi has been a successful partner of industry and research for over 30 years.
  2. Product development close to customer and market requirements.
  3. UB3222 designed for both the die & mold making as well as part manufacturing.
  4. Service, sales and customer support through the proven HURCO network (PLC supported)
  5. Longevity thanks to oversized supporting elements and the selection of high-quality components.
  6. Accuracy due to torsion-resistant portal construction and targeted measures for temperature resistance.
  7. Process reliability at long-term-machining with finish results on the surface that require no manual rework.
  8. Highest shape and contour accuracy in 5-axis simultaneous machining and highest efficiency in 5-side index machining

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