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UB 3222
Technical specifications
| Modell | UC 250 x | UC 320 x | U 400 | U 600 | U 800 | UB 3222 |
| Travels | ||||||
| X-Axis (mm) | 360 | 440 | 580 | 660 | 800 | 3.200 |
| Y-Axis (mm) | 520 | 610 | 950 | 1.020 | 950 | 2.250 |
| Z-Axis (mm) | 610 | 520 | 500 | 750 | 1.200 | |
| A-Axis (°) | +30 / -120 | +30 / -110 | +/- 120 | |||
| B-Axis (°) | +/- 105 | |||||
| C-Axis (°) | 360 | +/- 220 | ||||
| Table | ||||||
| Table working surface W x D (mm) | Ø 250 | Ø 320 | Ø 398 | Ø 600 | Ø 800 | 3.320 x 2.100 |
| Load max. (uniform distribution) (kg) | 100 | 200 | 250 | 500 | 1.200 | 8.500 |
| Distance from spindle nose to table (mm) | 65 - 675 | 90 - 610 | 90 - 590 | 160 - 660 | 150 - 900 | 100 - 1.300 |
| T-Slots (DIN 650) | 6 x 12mm - 60° | 4 x 12mm - 90° | 6 x 14mm - 60° | 5 x 14mm x 100mm | 7 x 14mm x 100mm | 10 x 22mm x 200mm |
| Spindle | ||||||
| Spindle Taper | SK40 - BigPlus / BBT40 | HSK63-A / SK40 - BigPlus / BBT40 | HSK100-A | |||
| Type | In-Line | Motorspindel | ||||
| Power S1/S6 (kW) | 10 / 14 | 25 / 30 | ||||
| Torque S1/S6 (Nm) | 63,7 / 89,4 | 120 / 144 | ||||
| Spindle Speed (rpm) | 15.000 | 12.000 | ||||
| Feed Rate | ||||||
| Rapid Traverse X/Y/Z-Axis (m/min) | 36 / 36 / 24 | 36 | 48 | 16 | ||
| Cutting Feed Rate X/Y/Z-Axis (mm/min) | 12 | 20 | 24 | 12 | ||
| Rapid Traverse A/B/C-Axis (1/min) | 25 / - / 25 | 16,7 / - / 22,2 | 25 / - / 25 | 25 / - / 33 | 50 / - / 100 | - / 100 / 100 |
| Cutting Feed Rate A/B/C-Axis (1/min) | 25 / - / 25 | 16,7 / - / 22,2 | 25 / - / 25 | 25 / - / 33 | 50 / - / 100 | - / 100 / 100 |
| ATC & Magazine | ||||||
| ATC Type | Doppelgreifer | Pick-Up | ||||
| Magazine Capacity | 24 | 30 | 40 | 32 | ||
| Maximum Tool Diameter (mm) full / next pocket empty | 75 | 90 | 125 | |||
| With Empty Pockets (mm) | 120 | 150 | 125 | 180 | ||
| Maximum Tool Length (mm) | 280 | 300 | ||||
| Maximum Tool Weight (kg) | 7 | 15 | ||||
| Space & System Requirements | ||||||
| Maximum Floor Spade (mm) W x L x H | 2.660 x 2.160 x 3.300 | 2.210 x 3.035 x 3.225 | 3.000 x 2.560 x 3.170 | 3.255 x 3.855 x 3.520 | 4.120 x 4.830 x 4.000 | 8.700 x 5.800 x 6.000 |
| Machine Net Weight (kg) | 6.700 | 5.720 | 9.500 | 14.000 | 18.000 | 44.000 |
| Electrical Power Consumption (kVA / A) | 40 | 75 | 60 / 160 | 80 / 160 | ||
| Air Requirements (bar) | 6 | |||||
| Modell | UC 250 x | UC 320 x | U 400 | U 600 | U 800 | UB 3222 |
Accessories
| Standard | Optional | ||
|---|---|---|---|
| Heidenhain TNC 640 control system | Touch probe system for workpiece measurement | ||
| UC250x | UC320x: Direct-drive spindle 15,000 rpm HSK-A63 / SK 40 | Touch probe system for tool measurement | ||
| U400 | U600: Direct-drive spindle 15,000 rpm SK40 BigPlus | Programmable external cooling air | ||
| U800: Direct-drive spindle 15,000 rpm HSK-A63 | Programmable cooling air through the spindle | ||
| UB3222: 12,000 rpm motor spindle HSK-A100 (Kessler) | Oil mist separator | ||
| UB3222: 18,000 rpm motor spindle HSK-A63 (Kessler) | Knoll production package | ||
| Cooling system with cooling ring | Bypass filtration system | ||
| Linear scale measurement systems on all axes | Rotoclear | ||
| Thermal-expansion compensation system for spindle | U400 - U800: 20.000 or 24.000 rpm motor spindle HSK-A63 | ||
| Internal coolant feed through the spindle (ICF 30 bar) | |||
| Chip flushing | |||
| Spindle cooler | |||
| Working area illumination | |||
| Oil skimmer | |||
| Rinsing and compressed air gun | |||
| Scraper-type chip conveyor and chip trolley | |||
| Steel hinged-plate chip conveyor and chip trolley | |||
| Ethernet interface |
Product Description
Heidenhain Control TNC 640
Our Takumi Machining Centers are equipped with the latest Heidenhein control TNC 640.
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Precise High performance spindle
- With the UB3222 Takumi offers the optimal spindle for your demands
- Spindle speed from 12.000 to 18.000 (rpm)
- Output up to 30kW – 70kW
- Interface: HSK-A63 – HSK-A100
Extremely stiff and high-presision mechanical structure
- The load-bearing mechanical structures such as bed, pillar, bed sledge are made of heat-treated and stress-released Meehanite cast iron. The thereby gained absorption capacity enables low-vibration machining processes. This ensures high surface quality on the workpiece and increases the tool life.
- Portal design, step arrangement of the linear guides and the large span in the saddle enable maximum rigidity, optimized force flow, minimization of the spindle overhang and increased dynamics
- No compensation design on the spindle head ensures higher speeds and fast feed reaction.
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Mechanical accuracy
- In order to increase the durability of wear parts, Takumi pursues the philosophy of generating geometric accuracy from mechanics. The greatest effort is put into assembling the machine, for example, contact surfaces are hand scraped.
- Components are aligned to each other with the highest precision and assembled with the utmost care. Subsequent compensation via the machine control is thus reduced to a necessary minimum.
Thermal stability
- In order to increase the durability of wear parts, Takumi pursues the philosophy of generating geometric accuracy from mechanics. The greatest effort is put into assembling the machine, for example, contact surfaces are hand scraped.
- Components are aligned to each other with the highest precision and assembled with the utmost care. Subsequent compensation via the machine control is thus reduced to a necessary minimum.
Reliable results
- Quality components from well-known manufacturers guarantee durability and achieve the desired results:
- Oversized high-precision roller linear guides in all 3 axes.
- Pre-tensionedball screws to absorb thermal deformation and maintain maximum accuracy.
- Up to 12 guide blocks per axis generate a balanced performance between dynamics and accuracy.
Dynamics
- Moving mechanical elements are inherently stiff and reduced in mass.
- The high-precision roller linear guides ensure a quick response when accelerating and decelerating, resulting in high dynamics. Due to the large contact surfaces, they also ensure optimal load distribution on the guideways. The load capacity and torsional stiffness of the individual axes are increased to a maximum.This reduces the wear on the guides and also compensates vibrations during high cutting forces.
- The optimal number and positioning of the guide blocks reinforces the rigidity and ensures constant accuracy during long-term operation.
Loading
- The loading accesses of the Takumi UB3222-machines are designed extremely generous. Both loading large components by crane and short set up times for smaller components run smoothly based on the interference-free design
Ergonomics
- Centralized maintenance units and easy-to-use work and operator interfaces generate a smooth set-up and production process.
Chip Management
- Measures such as:
- specifically positioned coolant flushing systems, steeply inclined inner walls, hinge or optional scraper belt conveyors, wide-open drop holes, tempered screw-conveyors effectively and reliably remove the volume and heat of the chips from the machining area
Integrated Oil Skimmer
- The oil skimmer prevents the emulsion quality from tipping over, even when the temperature is high or fluctuates strongly. The life of the coolant is effectively increased.
Reasons for your success with the 5-axis-Machining Center UB 3222 of the U Series from Takumi
- Takumi has been a successful partner of industry and research for over 30 years.
- Product development close to customer and market requirements.
- UB3222 designed for both the die & mold making as well as part manufacturing.
- Service, sales and customer support through the proven HURCO network (PLC supported)
- Longevity thanks to oversized supporting elements and the selection of high-quality components.
- Accuracy due to torsion-resistant portal construction and targeted measures for temperature resistance.
- Process reliability at long-term-machining with finish results on the surface that require no manual rework.
- Highest shape and contour accuracy in 5-axis simultaneous machining and highest efficiency in 5-side index machining
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